Busbar punching machine

With excellent mechanical performance and commitment to customer service, MAC™ CNC busbar machine are sold in 75 countries and regions and have become the first choice for global electrical switchgear manufacturers and electrical panel factories looking for automatic CNC busbar machine.

To efficiently process copper and aluminum busbars, MAC™ integrates the busbar processing strengths of two busbar machine manufacturers: SUNSHINE™’s advanced machinery and MAC™’s nested software technology. This CNC busbar machine is developed based on nearly 20 years of best practices, ensuring that the features of each busbar machine are derived from real customers and their actual factory needs.

MAC™ CNC busbar punching machine are multi-functional, flexible, and powerful enough to meet the complex and diverse busbar processing needs of our customers. Furthermore, each machine is fully customizable, including safety gratings and part marking options (dot peen or laser marking) to meet your unique work specifications and complex needs.

Note: Leveraging Mac nesting software and quick configuration capabilities, our MX602K series CNC busbar punching and cutting machine can share data with the Machine de pliage de barres omnibus CNC série NC.40ZB et machine à chanfreiner les barres omnibus à commande numérique par ordinateur. Avec le système de chargement et de déchargement automatiqueIls constituent une ligne de production de jeux de barres CNC. Contactez notre ingénieur technique. Mme Lisa pour une solution de ligne de production de jeux de barres personnalisée.

MAC™ MX602K series copper busbar machine is a CNC solution for efficiently processing copper and aluminum busbars. Equipped with 9 stations, consisting of 8 punching stations and 1 cutting station, MX602K series boasts a max hydraulic output of 600kN and can process copper busbars up to 6000mm long, 200mm wide, and 15mm thick.

The CNC control utilizes a closed-loop German Beckhoff PLC, which offers multi-axis motion control and high-speed data acquisition compared to the open-loop Siemens PLC. MX602K series busbar machine demonstrates impressive punching and shearing performance when handling complex busbar processing requirements, particularly step-by-step punching.

MX602K series busbar punching machine utilizes 6-axis motion control, with six servo motors driving feeding, punching, automatic die changing, and finished product discharge. It can achieve a processing speed of 75 m/min, producing one finished busbar every 10 seconds. The feeding system utilizes a dedicated fixture, replacing the original hydraulic control with servo motor control, ensuring a complete processing process and minimizing error margins. The feeding unit is supported by linear guides (PEK, Italy) and AC servo motors (Rexroth, Germany), ensuring repeatability ± 0.1mm accuracy.

• Parts marking: Laser marking, dot-matrix marking
• Safety protection: Physical barriers, protective safety gratings
• Automatic Sorting device
• Système de chargement et de déchargement automatique

Our technical team has been insisting on iterating busbar processing technology to achieve a perfect match between software and hardware, so that every busbar processed by each device meets the design standards, la section transversale du jeu de barres est lisse et sans bavures, et garantit que les déchets de matériaux des barres omnibus en cuivre sont minimisés et répondent aux exigences strictes de l'industrie.

En 2005, l'équipe d'ingénierie technique de MAC™ Software a lancé la version 1.0 de son logiciel d'imbrication. Fort de près de 20 ans d'expérience dans les usines de ses clients et d'innombrables mises à niveau et itérations, le logiciel MAC™ Nesting intègre parfaitement les données CAO/FAO et prend en charge une large gamme de dessins clients et de processus de production complexes. Son système intelligent de gestion des matières résiduelles optimise automatiquement les parcours de traitement des pièces, augmentant ainsi l'utilisation des barres omnibus en cuivre à plus de 98% et réduisant efficacement les taux de rebut.

• Formats pris en charge : 2D (.dxf, .dwg), 3D (.stp, .step)
• Importation, création et édition de dessins 2D/3D
• Calcul d'imbrication
• Conversion de dessin en code de production (html, CSV)

MAC™ has launched an automatic unloading and loading system for its MX602K series CNC busbar punching machines. This system, integrated into the MES system, supports intelligent batch order scheduling and automatically schedules production based on order priority. This system automates copper busbar processing, reduces manual labor, and increases production line utilization by over 20%, significantly improving busbar production efficiency.

This new programmable clamping and loading system streamlines automated production processes without requiring additional personnel. Operators can load copper bar stock of various widths and lengths according to a work list. Once programmed, the system picks a copper bar from a sorted shelf, assesses its dimensions, clamps it in place, performs the specified punching and cutting operations, and then delivers it to the finished product area.

The automatic unloading and loading system consists of a sorting and unpacking area, a manual stacking area, a storage area, and a loading area. It also has a reserved bending processing area (CNC busbar bending machine), a laser marking area, and a chamfering processing area (Machine à chanfreiner les barres omnibus CNC). The overall layout is square and reasonable, and it occupies a small area.

Avec plus de 2 540 clients satisfaits et une participation à plus de 58 événements internationaux, nous restons déterminés à fournir des équipements de fabrication de jeux de barres de classe mondiale et un support technique réactif à tout moment et en tout lieu.